While I just managed to get the 8 prototype units built up in time to fly out, I didn't have time to get the firmware image ready. So that's what I have been doing for the past couple of days here.
One of the big problems for getting the firmware working, is that with the RFD900+ radio on the serial port, it's rather hard to tell what is happening during the boot process. Couple that with some ~5 - 20 minute boot delays that I was trying to debug, this was not ideal.
My solution has been to enable the busybox httpd on the Mesh Extenders early in the boot process, and write some scripts that emit progress messages to a web page, similar to the Linux console boot messages. The result is that after only 20 seconds from power-on, I can start seeing what is going on. Here is the result after I implemented this and fixed a number of the delay problems:
Serval Mesh Extender 2.0 -- Booting
System booting for 85 seconds.| OK | BOOT+20 | Entering S47mountstuff |
| OK | BOOT+21 | Making sure bulk storage unmounted |
| OK | BOOT+21 | Checking integrity of /serval |
| OK | BOOT+23 | Checking integrity of /serval-var |
| OK | BOOT+28 | Checking integrity of /dos |
| OK | BOOT+36 | Mounted /dos |
| OK | BOOT+36 | Mounted /serval |
| OK | BOOT+36 | Finished mounting file systems |
| OK | BOOT+36 | Reading Radio EEPROM settings |
| OK | BOOT+43 | Read Radio EEPROM settings (5 lines) |
| OK | BOOT+43 | Exiting S47mountstuff |
| OK | BOOT+43 | Entering S49servald |
| OK | BOOT+43 | Reseting /etc/inittab to default |
| OK | BOOT+43 | /etc/inittab ok |
| OK | BOOT+43 | Setting up SERVALINSTANCE_PATH |
| OK | BOOT+43 | Checking if RFD900 requires re-flashing |
| OK | BOOT+75 | Starting servald, lbard and otaupdate |
| OK | BOOT+76 | Finished S49servald |
| OK | BOOT+78 | Entering S50dropbear |
| OK | BOOT+78 | Locking root password |
| OK | BOOT+78 | Enabling SSH login |
| OK | BOOT+80 | Setting root password |
| OK | BOOT+83 | Entering S94captiveportal |
| OK | BOOT+83 | Starting dnsmasq |
| OK | BOOT+84 | Started 5 dnsmasq processes |
| OK | BOOT+84 | Exiting S94captiveportal |
| OK | BOOT+84 | Entering S99mountcheck |
| OK | BOOT+85 | Exiting S99mountcheck |
System dmesg output
[ 0.000000] Linux version 3.18.45 (serval@meshextender-imaging) (gcc version 4.8.3 (OpenWrt/Linaro GCC 4.8-2014.04 r49389) ) #15 Fri Apr 28 07:55:02 CST 2017
[ 0.000000] MyLoader: sysp=d578547a, boardp=f5f9d079, parts=d5c8c478
[ 0.000000] bootconsole [early0] enabled
[ 0.000000] CPU0 revision is: 00019374 (MIPS 24Kc)
[ 0.000000] SoC: Atheros AR9330 rev 1
[ 0.000000] Determined physical RAM map:
[ 0.000000] memory: 04000000 @ 00000000 (usable)
[ 0.000000] Initrd not found or empty - disabling initrd
[ 0.000000] Zone ranges:
[ 0.000000] Normal [mem 0x00000000-0x03ffffff]
[ 0.000000] Movable zone start for each node
[ 0.000000] Early memory node ranges
[ 0.000000] node 0: [mem 0x00000000-0x03ffffff]
[ 0.000000] Initmem setup node 0 [mem 0x00000000-0x03ffffff]
[ 0.000000] On node 0 totalpages: 16384
[ 0.000000] free_area_init_node: node 0, pgdat 8036a0f0, node_mem_map 81000000
[ 0.000000] Normal zone: 128 pages used for memmap
[ 0.000000] Normal zone: 0 pages reserved
[ 0.000000] Normal zone: 16384 pages, LIFO batch:3
[ 0.000000] Primary instruction cache 64kB, VIPT, 4-way, linesize 32 bytes.
[ 0.000000] Primary data cache 32kB, 4-way, VIPT, cache aliases, linesize 32 bytes
[ 0.000000] pcpu-alloc: s0 r0 d32768 u32768 alloc=1*32768
[ 0.000000] pcpu-alloc: [0] 0
[ 0.000000] Built 1 zonelists in Zone order, mobility grouping on. Total pages: 16256
[ 0.000000] Kernel command line: board=GL-AR150 mtdparts=spi0.0:256k(u-boot)ro,64k(u-boot-env)ro,16000k(firmware),64k(art)ro console=ttyATH0,115200 rootfstype=squashfs,jffs2 noinitrd
[ 0.000000] PID hash table entries: 256 (order: -2, 1024 bytes)
[ 0.000000] Dentry cache hash table entries: 8192 (order: 3, 32768 bytes)
[ 0.000000] Inode-cache hash table entries: 4096 (order: 2, 16384 bytes)
[ 0.000000] Writing ErrCtl register=00000000
[ 0.000000] Readback ErrCtl register=00000000
[ 0.000000] Memory: 60880K/65536K available (2533K kernel code, 149K rwdata, 540K rodata, 224K init, 188K bss, 4656K reserved)
[ 0.000000] SLUB: HWalign=32, Order=0-3, MinObjects=0, CPUs=1, Nodes=1
[ 0.000000] NR_IRQS:51
[ 0.000000] Clocks: CPU:400.000MHz, DDR:400.000MHz, AHB:200.000MHz, Ref:25.000MHz
[ 0.000000] Calibrating delay loop... 265.42 BogoMIPS (lpj=1327104)
[ 0.080000] pid_max: default: 32768 minimum: 301
[ 0.080000] Mount-cache hash table entries: 1024 (order: 0, 4096 bytes)
[ 0.090000] Mountpoint-cache hash table entries: 1024 (order: 0, 4096 bytes)
[ 0.100000] NET: Registered protocol family 16
[ 0.100000] MIPS: machine is GL AR150
[ 0.590000] Switched to clocksource MIPS
[ 0.590000] NET: Registered protocol family 2
[ 0.600000] TCP established hash table entries: 1024 (order: 0, 4096 bytes)
[ 0.600000] TCP bind hash table entries: 1024 (order: 0, 4096 bytes)
[ 0.600000] TCP: Hash tables configured (established 1024 bind 1024)
[ 0.610000] TCP: reno registered
[ 0.610000] UDP hash table entries: 256 (order: 0, 4096 bytes)
[ 0.620000] UDP-Lite hash table entries: 256 (order: 0, 4096 bytes)
[ 0.630000] NET: Registered protocol family 1
[ 0.630000] PCI: CLS 0 bytes, default 32
[ 0.630000] futex hash table entries: 256 (order: -1, 3072 bytes)
[ 0.650000] squashfs: version 4.0 (2009/01/31) Phillip Lougher
[ 0.650000] jffs2: version 2.2 (NAND) (SUMMARY) (LZMA) (RTIME) (CMODE_PRIORITY) (c) 2001-2006 Red Hat, Inc.
[ 0.660000] msgmni has been set to 118
[ 0.680000] io scheduler noop registered
[ 0.680000] io scheduler deadline registered (default)
[ 0.690000] Serial: 8250/16550 driver, 1 ports, IRQ sharing disabled
[ 0.690000] ar933x-uart: ttyATH0 at MMIO 0x18020000 (irq = 11, base_baud = 1562500) is a AR933X UART
[ 0.700000] console [ttyATH0] enabled
[ 0.710000] bootconsole [early0] disabled
[ 0.720000] m25p80 spi0.0: found w25q128, expected m25p80
[ 0.720000] m25p80 spi0.0: w25q128 (16384 Kbytes)
[ 0.730000] 4 cmdlinepart partitions found on MTD device spi0.0
[ 0.730000] Creating 4 MTD partitions on "spi0.0":
[ 0.740000] 0x000000000000-0x000000040000 : "u-boot"
[ 0.740000] 0x000000040000-0x000000050000 : "u-boot-env"
[ 0.750000] 0x000000050000-0x000000ff0000 : "firmware"
[ 0.780000] 2 uimage-fw partitions found on MTD device firmware
[ 0.780000] 0x000000050000-0x000000170000 : "kernel"
[ 0.790000] 0x000000170000-0x000000ff0000 : "rootfs"
[ 0.790000] mtd: device 4 (rootfs) set to be root filesystem
[ 0.800000] 1 squashfs-split partitions found on MTD device rootfs
[ 0.810000] 0x0000005a0000-0x000000ff0000 : "rootfs_data"
[ 0.810000] 0x000000ff0000-0x000001000000 : "art"
[ 0.830000] libphy: ag71xx_mdio: probed
[ 1.430000] ag71xx ag71xx.0: connected to PHY at ag71xx-mdio.1:04 [uid=004dd041, driver=Generic PHY]
[ 1.440000] eth0: Atheros AG71xx at 0xb9000000, irq 4, mode:MII
[ 2.030000] ag71xx-mdio.1: Found an AR7240/AR9330 built-in switch
[ 2.060000] eth1: Atheros AG71xx at 0xba000000, irq 5, mode:GMII
[ 2.060000] TCP: cubic registered
[ 2.070000] NET: Registered protocol family 17
[ 2.070000] bridge: automatic filtering via arp/ip/ip6tables has been deprecated. Update your scripts to load br_netfilter if you need this.
[ 2.080000] 8021q: 802.1Q VLAN Support v1.8
[ 2.100000] VFS: Mounted root (squashfs filesystem) readonly on device 31:4.
[ 2.100000] Freeing unused kernel memory: 224K (80388000 - 803c0000)
[ 3.350000] init: Console is alive
[ 3.350000] init: - watchdog -
[ 3.360000] random: kmodloader urandom read with 5 bits of entropy available
[ 5.490000] usbcore: registered new interface driver usbfs
[ 5.500000] usbcore: registered new interface driver hub
[ 5.500000] usbcore: registered new device driver usb
[ 5.560000] SCSI subsystem initialized
[ 5.570000] ehci_hcd: USB 2.0 'Enhanced' Host Controller (EHCI) Driver
[ 5.580000] ehci-platform: EHCI generic platform driver
[ 5.580000] ehci-platform ehci-platform: EHCI Host Controller
[ 5.590000] ehci-platform ehci-platform: new USB bus registered, assigned bus number 1
[ 5.600000] ehci-platform ehci-platform: irq 3, io mem 0x1b000000
[ 5.620000] ehci-platform ehci-platform: USB 2.0 started, EHCI 1.00
[ 5.620000] hub 1-0:1.0: USB hub found
[ 5.620000] hub 1-0:1.0: 1 port detected
[ 5.640000] usbcore: registered new interface driver usb-storage
[ 6.470000] init: - preinit -
[ 9.720000] eth0: link up (100Mbps/Full duplex)
[ 10.690000] jffs2: notice: (348) jffs2_build_xattr_subsystem: complete building xattr subsystem, 0 of xdatum (0 unchecked, 0 orphan) and 0 of xref (0 dead, 0 orphan) found.
[ 10.700000] mount_root: switching to jffs2 overlay
[ 10.750000] eth0: link down
[ 10.770000] procd: - early -
[ 10.770000] procd: - watchdog -
[ 11.460000] procd: - ubus -
[ 12.470000] procd: - init -
[ 14.000000] NET: Registered protocol family 10
[ 14.050000] ip6_tables: (C) 2000-2006 Netfilter Core Team
[ 14.080000] Loading modules backported from Linux version v4.4-rc5-1913-gc8fdf68
[ 14.080000] Backport generated by backports.git backports-20151218-0-g2f58d9d
[ 14.100000] ip_tables: (C) 2000-2006 Netfilter Core Team
[ 14.150000] mmc_spi spi0.1: SD/MMC host mmc0, no DMA, no WP, no poweroff
[ 14.160000] nf_conntrack version 0.5.0 (954 buckets, 3816 max)
[ 14.180000] mmc0: host does not support reading read-only switch, assuming write-enable
[ 14.190000] mmc0: new SDHC card on SPI
[ 14.200000] mmcblk0: mmc0:0000 SD16G 14.4 GiB
[ 14.210000] mmcblk0: p1 p2 p3
[ 14.250000] usbcore: registered new interface driver ums-alauda
[ 14.280000] usbcore: registered new interface driver ums-cypress
[ 14.290000] usbcore: registered new interface driver ums-datafab
[ 14.290000] usbcore: registered new interface driver ums-freecom
[ 14.300000] usbcore: registered new interface driver ums-isd200
[ 14.320000] usbcore: registered new interface driver ums-jumpshot
[ 14.330000] usbcore: registered new interface driver ums-karma
[ 14.340000] usbcore: registered new interface driver ums-sddr09
[ 14.350000] usbcore: registered new interface driver ums-sddr55
[ 14.360000] usbcore: registered new interface driver ums-usbat
[ 14.370000] usbcore: registered new interface driver usbserial
[ 14.370000] usbcore: registered new interface driver usbserial_generic
[ 14.380000] usbserial: USB Serial support registered for generic
[ 14.420000] xt_time: kernel timezone is -0000
[ 14.430000] usbcore: registered new interface driver ark3116
[ 14.430000] usbserial: USB Serial support registered for ark3116
[ 14.450000] usbcore: registered new interface driver belkin_sa
[ 14.450000] usbserial: USB Serial support registered for Belkin / Peracom / GoHubs USB Serial Adapter
[ 14.530000] usbcore: registered new interface driver ch341
[ 14.530000] usbserial: USB Serial support registered for ch341-uart
[ 14.540000] usbcore: registered new interface driver cp210x
[ 14.550000] usbserial: USB Serial support registered for cp210x
[ 14.550000] usbcore: registered new interface driver cypress_m8
[ 14.560000] usbserial: USB Serial support registered for DeLorme Earthmate USB
[ 14.570000] usbserial: USB Serial support registered for HID->COM RS232 Adapter
[ 14.570000] usbserial: USB Serial support registered for Nokia CA-42 V2 Adapter
[ 14.580000] usbcore: registered new interface driver ftdi_sio
[ 14.590000] usbserial: USB Serial support registered for FTDI USB Serial Device
[ 14.700000] PPP generic driver version 2.4.2
[ 14.700000] NET: Registered protocol family 24
[ 14.780000] ath: EEPROM regdomain: 0x0
[ 14.780000] ath: EEPROM indicates default country code should be used
[ 14.780000] ath: doing EEPROM country->regdmn map search
[ 14.780000] ath: country maps to regdmn code: 0x3a
[ 14.780000] ath: Country alpha2 being used: US
[ 14.780000] ath: Regpair used: 0x3a
[ 14.790000] ieee80211 phy0: Selected rate control algorithm 'minstrel_ht'
[ 14.790000] ieee80211 phy0: Atheros AR9330 Rev:1 mem=0xb8100000, irq=2
[ 23.820000] IPv6: ADDRCONF(NETDEV_UP): eth0: link is not ready
[ 23.880000] IPv6: ADDRCONF(NETDEV_UP): eth1: link is not ready
[ 26.110000] eth0: link up (100Mbps/Full duplex)
[ 26.110000] IPv6: ADDRCONF(NETDEV_CHANGE): eth0: link becomes ready
[ 30.070000] IPv6: ADDRCONF(NETDEV_UP): wlan0: link is not ready
[ 30.280000] IPv6: ADDRCONF(NETDEV_CHANGE): wlan0: link becomes ready
[ 30.380000] IPv6: ADDRCONF(NETDEV_UP): adhoc0: link is not ready
[ 32.620000] adhoc0: Created IBSS using preconfigured BSSID 02:ca:ff:dd:ca:ce
[ 32.620000] adhoc0: Creating new IBSS network, BSSID 02:ca:ff:dd:ca:ce
[ 32.630000] IPv6: ADDRCONF(NETDEV_CHANGE): adhoc0: link becomes ready
[ 36.180000] EXT4-fs (mmcblk0p2): couldn't mount as ext3 due to feature incompatibilities
[ 36.190000] EXT4-fs (mmcblk0p2): couldn't mount as ext2 due to feature incompatibilities
[ 36.240000] EXT4-fs (mmcblk0p2): mounted filesystem with ordered data mode. Opts: (null)
[ 36.320000] EXT4-fs (mmcblk0p3): couldn't mount as ext3 due to feature incompatibilities
[ 36.330000] EXT4-fs (mmcblk0p3): couldn't mount as ext2 due to feature incompatibilities
[ 36.400000] EXT4-fs (mmcblk0p3): mounted filesystem with ordered data mode. Opts: (null)
[ 37.540000] random: nonblocking pool is initialized
Last modified: Fri Apr 28 09:50:53 NZST 2017
So now we can boot a Mesh Extender in under 90 seconds and know where it is up to in the meantime.
In the process, I discovered that using ext2 instead of ext4 was a really bad idea, as on the slow microSD interface we have checking the filesystem can take 8 minutes, even when empty.
Now to update the other seven, and get out into the nice New Zealand sunshine that has been taunting me all morning, and start testing!
